The HDI 1522 Choke Position Indicator System is an electronic instrument designed to accurately measure and display the position of choke valves used in oil and gas production. Choke valves regulate the flow of oil, gas, or water from wells by adjusting the degree of restriction in the pipeline, which directly affects pressure control and production rates. The 1522 system provides highly precise position readings in one percent increments, ranging from fully closed (0%) to fully open (100%), enabling better management of well performance and enhanced safety.

This system uses solid-state electronics to convert mechanical valve movement into electronic signals via various potentiometer types—including linear, rotary, and retractable options—making it adaptable to a wide variety of choke valve designs and configurations. The position data is presented on a four-inch liquid crystal display that combines a numeric readout with a linear bar graph, allowing clear and immediate visualization of the choke’s exact position. The display is engineered for visibility from distances up to fifteen feet, suitable for typical field environments.

Powered by an internal, field-replaceable battery with approximately one year of continuous operation, the 1522 system minimizes maintenance requirements and eliminates the need for complex wiring. It also offers optional analog output signals, such as 4-20 mA or 0-1 V, enabling seamless integration with plant control systems, programmable logic controllers, data acquisition systems, or remote display units for centralized monitoring and automation.

The enclosure is constructed from UV-stabilized, impact-resistant polycarbonate and PBT alloy materials to ensure durability in harsh outdoor conditions. It is rated to operate reliably within a wide temperature range from -40°F to 176°F (-40°C to 80°C). The internal electronics are protected by a gasket seal to prevent dust and moisture ingress, maintaining performance and longevity.

Installation flexibility is enhanced through support for cable lengths up to 1,500 feet, allowing the gauge to be mounted in the most accessible or secure locations. Multiple sensor housing options and connector orientations simplify field installation and reduce the need for onsite customization, helping to minimize downtime and installation costs.

The 1522 Choke Position Indicator System delivers accurate, real-time choke valve position information in a robust, easy-to-install package. Its reliable performance, flexible integration capabilities, and low maintenance design support improved flow control, safer operations, and optimized production.

The 3/8" poppet type check valve with male × female NPT connections is designed for uni-directional flow control and backflow prevention in oil and gas systems. The poppet mechanism provides fast response to flow changes and a positive seal under pressure, ensuring protection of pipelines, pumps, and equipment from reverse flow or pressure transients.

The 3/8" size is suitable for small to medium diameter lines, instrumentation, sampling, and control applications. Male × female NPT connections allow secure inline installation, reducing potential leak points and enabling integration into existing piping without additional adapters.

The valve has a standard working pressure of 6000 psi, with optional configurations rated up to 10000 psi. Selectable cracking pressures range from 1/3 to 25 psi, allowing precise adjustment for system requirements. Construction materials include corrosion resistant SS 316, SS 316L, Duplex, Super Duplex, Hastelloy C276, Inconel 625, Monel 400, and Brass, providing durability in harsh oil and gas environments.

All valves are factory tested for cracking and reseal performance, with pneumatic testing at 1000 psig to verify seat integrity. Heat code traceability ensures material verification, and additional testing including vibration, temperature, and helium is available for critical applications requiring high reliability.

The HDI 1000P Pressure Gauge System is a battery-powered, intrinsically safe electronic gauge used to monitor high-pressure systems in oil and gas operations. It measures pressure using a strain gauge sensor and provides real-time readings on a digital display with both numeric and bar graph formats. Common applications include choke manifolds, cementing units, coiled tubing, and high-pressure pumping systems.

With pressure ranges available from 5,000 psi up to 30,000 psi, the 1000P is suitable for demanding environments. It offers ±0.5% full-scale accuracy, and optional 4-20mA or 0–1 VDC outputs for integration with PLCs or remote monitoring systems. The unit is housed in a sealed stainless steel enclosure and built to perform reliably in harsh, high-vibration field conditions.

Designed for ease of use, the 1000P includes a field-replaceable battery pack and supports a range of connection types such as 2" 1502, 2002, 2202, or flanged. Its solid-state platform minimizes maintenance and ensures consistent performance over time, making it a dependable tool for critical pressure monitoring tasks.

The HDI V9000 Virtual Choke Console System is a PLC-based control and monitoring platform that provides a digital representation of the traditional hydraulic choke console used in oil and gas operations. It integrates Human-Machine Interface (HMI) technology with electronic joysticks, enabling operators to monitor and control choke valves both locally and remotely.

This system supports flexible configurations to meet client requirements, including various console layouts and customizable language options. It is designed to interface not only with standard choke control components but also with additional monitoring equipment such as gate valve position indicators, mud gas separator pressure monitors, and environmental sensors for riser and sub-sea temperatures.

By digitizing choke control, the V9000 enhances operational oversight, allowing for precise valve positioning and real-time status feedback. Its modular architecture permits scalability and adaptation to complex wellsite setups, supporting improved safety and efficiency. The system\'s data logging and reporting features facilitate compliance tracking and operational analysis, making it a comprehensive solution for modern well control management.

The Tube Fittings Male Elbow NPT is a mechanical fitting that provides a 90° connection between tubing and components with National Pipe Taper (NPT) threads. It is designed for use in high-pressure systems with operating pressures up to 6000 PSI.

The elbow configuration allows tubing runs to change direction while maintaining a sealed joint. Threads are tapered in accordance with NPT standards to create a pressure-tight seal when properly installed.

These fittings are produced in a range of sizes from 1/4” to 1” and are manufactured in line with ASME B16.34, MSS-SP-99, and ASME B31.3 requirements. Typical applications include oil, gas, and industrial process systems where tubing must be connected to threaded equipment or piping at an angle.

The H Type 3 Valve Manifold – Flange to Flange is designed for connecting impulse lines and differential pressure transmitters in oil and gas and industrial process applications. It consists of two block valves, one equalizer valve, and two ¼” Female NPT vent/test connections, providing accurate isolation, calibration, and maintenance of instrumentation.

The manifold is rated for a standard working pressure of 6000 PSI, with maximum ratings up to 10000 PSI available on request. Temperature ratings range from -50°C to 230°C, with 500°C possible using graphite seals. The body features a metal-to-metal seal for high pressure and temperature applications, eliminating the need for O-ring seals, and materials can be supplied according to NACE MR 01 75 standards.

Each valve is 100% factory tested per international pressure standards, including pneumatic testing with nitrogen at 1000 PSI for seat and packing leakage, with a maximum allowable leak rate of 0.1 sec/min. Stems have back seats, rolled threads, and self-centering non-rotating tips for consistent, leak-free operation. The H Type design allows reliable, safe, and precise operation in high-pressure, high-temperature process environments.