HDI Gauge systems used in oil and gas operations are often exposed to harsh environments and continuous use. To maintain accuracy, reduce downtime, and extend the service life of these systems, it is critical to have access to replacement components that are both durable and compatible. A full range of spare parts is available to support maintenance needs, including displays, sensors, cables, processor boards, connectors, and housing elements.

These parts are designed to be interchangeable across compatible models, allowing operators to replace worn or damaged components without requiring full system replacement. This modularity improves cost efficiency and simplifies logistics, especially in remote field locations. Most components are field-replaceable, reducing the need for specialized service technicians and enabling faster return to operation.

Processor boards and display units typically share a common design across multiple gauge models, streamlining inventory requirements and providing flexibility during urgent repairs. Sensors are matched with gauge heads for calibration accuracy but can be easily re-paired and recalibrated in the field or through service support if needed.

Using certified or manufacturer-specified replacement components ensures continued compliance with safety standards, maintains the expected measurement accuracy, and supports the longevity of the equipment. These parts are often backed by service documentation or part tracking for maintenance records and equipment history management.

In short, a well-organized supply of compatible, high-quality parts is essential for effective pressure and temperature gauge system upkeep in demanding industrial settings.

The HDI 2100 Pump Stroke Counter System is an electronic device designed to monitor mud pump performance in oil and gas drilling operations by accurately counting and displaying the number of strokes and stroke rates of up to four pumps simultaneously. Mud pumps play a critical role in circulating drilling fluids (mud) through the wellbore, and monitoring their operation is essential to maintain drilling efficiency, detect malfunctions, and ensure safe operation.

This system provides real-time stroke data updated every second, allowing operators to track pump activity precisely. It consists of a stainless steel control head with an LCD display, a power pack, cables, and sensors (either microswitch or proximity types). The control head can be mounted on a control panel either from the front or back, offering flexibility for installation in existing drilling consoles.

The internal quartz crystal oscillator guarantees accurate stroke counting without drift, meaning the system does not require regular recalibration, reducing maintenance needs. The system is powered by a sealed 3.6V battery designed to last approximately 18 months under continuous operation. Field-replaceable processor boards simplify repair and troubleshooting without needing to replace the entire unit.

Operating in harsh environments common to both land and offshore drilling, the 2100 features a sealed stainless steel case and durable piezoelectric switches for long life even under high vibration conditions. It supports integration with Human Machine Interfaces (HMI) and Programmable Logic Controllers (PLC) through dual sensor outputs, enabling automated monitoring and control within drilling systems.

The stroke rate range covers 11 to 300 strokes per minute, with the total accumulated strokes displayed up to 65,535. Operating temperature ranges from -40°C to 100°C, making it suitable for a wide range of drilling environments. The system’s combination of rugged design, accurate measurement, and flexible installation makes it a reliable tool for real-time mud pump monitoring critical to maintaining drilling safety and operational efficiency.