HDI Gauge systems used in oil and gas operations are often exposed to harsh environments and continuous use. To maintain accuracy, reduce downtime, and extend the service life of these systems, it is critical to have access to replacement components that are both durable and compatible. A full range of spare parts is available to support maintenance needs, including displays, sensors, cables, processor boards, connectors, and housing elements.

These parts are designed to be interchangeable across compatible models, allowing operators to replace worn or damaged components without requiring full system replacement. This modularity improves cost efficiency and simplifies logistics, especially in remote field locations. Most components are field-replaceable, reducing the need for specialized service technicians and enabling faster return to operation.

Processor boards and display units typically share a common design across multiple gauge models, streamlining inventory requirements and providing flexibility during urgent repairs. Sensors are matched with gauge heads for calibration accuracy but can be easily re-paired and recalibrated in the field or through service support if needed.

Using certified or manufacturer-specified replacement components ensures continued compliance with safety standards, maintains the expected measurement accuracy, and supports the longevity of the equipment. These parts are often backed by service documentation or part tracking for maintenance records and equipment history management.

In short, a well-organized supply of compatible, high-quality parts is essential for effective pressure and temperature gauge system upkeep in demanding industrial settings.

The HDI V9000 Virtual Choke Console System is a PLC-based control and monitoring platform that provides a digital representation of the traditional hydraulic choke console used in oil and gas operations. It integrates Human-Machine Interface (HMI) technology with electronic joysticks, enabling operators to monitor and control choke valves both locally and remotely.

This system supports flexible configurations to meet client requirements, including various console layouts and customizable language options. It is designed to interface not only with standard choke control components but also with additional monitoring equipment such as gate valve position indicators, mud gas separator pressure monitors, and environmental sensors for riser and sub-sea temperatures.

By digitizing choke control, the V9000 enhances operational oversight, allowing for precise valve positioning and real-time status feedback. Its modular architecture permits scalability and adaptation to complex wellsite setups, supporting improved safety and efficiency. The system\'s data logging and reporting features facilitate compliance tracking and operational analysis, making it a comprehensive solution for modern well control management.

The Hex Nipple Pipe Fitting with Male NPT threads is a precision component used to connect two female-threaded pipes or fittings in instrumentation and process control systems. The male tapered threads create a tight, leak-resistant seal when engaged with a corresponding female NPT connection, making it suitable for high-pressure and high-temperature applications commonly found in the oil and gas industry.

Manufactured from high-quality bar stock, the fitting provides strength and durability. Threads are capped and carefully packed to prevent damage during transport. The fitting is marked with the manufacturer’s name, size, material, and heat code for traceability. The design ensures proper thread engagement, reliable sealing, and smooth flow of fluids or gases.

These fittings meet or exceed ASME B1.20.1 standards for NPT threads and are rated according to ASME B31.3 for process piping, supporting safe and consistent operation in industrial environments. The male NPT design allows easy installation while maintaining a durable, leak-tight connection over the life of the system.

Square Body Needle Valves Male x Female are engineered for precise flow control and isolation in high-pressure piping systems. The square body design provides a rigid, compact structure that allows for stable mounting, easy wrench access, and alignment during installation. The male and female threaded ends enable secure connections to instrumentation, piping, or process equipment, ensuring leak-tight operation.

These valves are used in oil and gas applications such as connecting impulse lines, controlling flow to pressure transmitters, and isolating instrumentation for maintenance or calibration. The square body allows for easy integration into compact manifolds or tight piping layouts where space and alignment are critical.

Constructed to meet ASME B16.34 and MSS-SP-99 standards, the valves are rated for standard working pressures of 6000 psi, with optional higher-pressure ratings available. They operate effectively over a wide temperature range and are factory-tested for seat and packing leakage, ensuring reliable, consistent performance in demanding field conditions.

The HDI 2021 Pressure Transmitter System is an electronic device designed to measure pressure accurately and convert it into a standardized 4–20 mA electrical signal for monitoring and control. It consists of a strain gauge sensor embedded in a stainless-steel housing and a transmitter assembly that processes the sensor signal. This system is widely used in oil and gas operations to provide precise, real-time pressure data essential for safe and efficient wellhead monitoring, pump and compressor control, manifold pressure tracking, and other critical process points.

In typical oilfield applications, the transmitter measures pressure at locations such as wellheads, flowlines, separators, and pumps to ensure that equipment operates within safe pressure limits, preventing failures and optimizing production. The 4–20 mA output enables easy integration with control systems, remote displays, data loggers, and automated safety shutdowns, supporting operational decisions and regulatory compliance.

The 2021 system supports pressure ranges from 5,000 psi to 20,000 psi, with overpressure protection allowing up to 30% above rated pressure for lower ranges, and 10% for higher ranges. It offers multiple housing options including hammer unions and various flanged connections to fit existing infrastructure. The sensor uses a high-quality strain gauge design with a robust stainless-steel case to ensure durability in harsh field conditions. A shielded instrument cable (up to 200 feet recommended) connects the sensor to the transmitter, minimizing electrical noise for reliable data transmission. The system is field repairable and designed with no moving parts or fluids, reducing maintenance needs and enhancing reliability.

The 2021 Pressure Transmitter System delivers accurate, dependable pressure measurement critical for monitoring and controlling high-pressure equipment in oil and gas operations, helping to maintain safety, protect assets, and improve production efficiency.

The HDI 3200 MGS Differential Monitoring System is a battery-powered, stand-alone device designed to monitor critical pressures and temperature in Mud Gas Separator operations within oil and gas drilling environments. It measures and displays the differential pressure between the liquid seal and mud gas pressure, along with monitoring the mud temperature. These measurements are essential for maintaining safe and efficient separator function, ensuring proper gas-liquid separation, and preventing equipment damage or hazardous conditions.

The system uses accurate and reliable pressure and temperature gauges, with pressure readings displayed in 1 PSI increments. It supports alternate engineering units to meet user preferences or site requirements and provides a 4-20mA output for integration with local or remote monitoring and control systems.

The enclosure is made of a durable polycarbonate/PBT alloy that is impact-resistant and UV stabilized, suitable for harsh field conditions including exposure to sunlight, moisture, and rough handling. Its compact, modular design allows for easy installation and maintenance.

The 3200 MGS Differential Monitoring System is essential in drilling operations for continuously monitoring pressure differences and temperature within Mud Gas Separators. This helps ensure the separator is functioning correctly by preventing gas or liquid buildup that could lead to equipment damage or unsafe conditions. By providing real-time data, the system supports safer drilling processes, reduces downtime, and helps maintain optimal performance in challenging well conditions.