HDI Gauge systems used in oil and gas operations are often exposed to harsh environments and continuous use. To maintain accuracy, reduce downtime, and extend the service life of these systems, it is critical to have access to replacement components that are both durable and compatible. A full range of spare parts is available to support maintenance needs, including displays, sensors, cables, processor boards, connectors, and housing elements.

These parts are designed to be interchangeable across compatible models, allowing operators to replace worn or damaged components without requiring full system replacement. This modularity improves cost efficiency and simplifies logistics, especially in remote field locations. Most components are field-replaceable, reducing the need for specialized service technicians and enabling faster return to operation.

Processor boards and display units typically share a common design across multiple gauge models, streamlining inventory requirements and providing flexibility during urgent repairs. Sensors are matched with gauge heads for calibration accuracy but can be easily re-paired and recalibrated in the field or through service support if needed.

Using certified or manufacturer-specified replacement components ensures continued compliance with safety standards, maintains the expected measurement accuracy, and supports the longevity of the equipment. These parts are often backed by service documentation or part tracking for maintenance records and equipment history management.

In short, a well-organized supply of compatible, high-quality parts is essential for effective pressure and temperature gauge system upkeep in demanding industrial settings.

The Gauge Root Bleed Valve with vent tube and handle is a high-pressure valve designed to provide safe venting and pressure release in industrial and oil and gas systems. It is typically installed in high-pressure piping where pressure gauges or instruments are connected, allowing operators to isolate and safely bleed off pressure for maintenance, calibration, or inspection. The vent tube directs released media away from the operator, reducing the risk of injury or contamination, while the handle provides easy and precise manual operation.

This valve is rated for 6000 PSI standard working pressure, with higher pressures available on request, and is constructed with a metal-to-metal body and bonnet seal for reliable sealing at high temperatures and pressures. It features a backseat stem for added security, a self-centering, non-rotating tip to ensure leak-free performance, and a simple adjustable gland retainer to maintain packing stability over time.

Factory testing includes pneumatic tests with nitrogen at 1000 PSI to verify seat and packing integrity, with a maximum allowable leak rate of 0.1 sec/min. The valve materials can be supplied in stainless steel or other corrosion-resistant alloys and are compatible with NACE MR 01-75 standards. Heat code traceability ensures quality control and material verification for critical applications.

This valve is essential for safely isolating and venting pressure from instruments, gauges, or process line.

Gauge adapters with a female ISO parallel thread to male NPT are small but essential components used to connect measurement instruments, such as pressure gauges or transmitters, to piping systems in industrial and oil and gas applications.

The female ISO thread screws directly onto the instrument, while the male NPT thread connects securely to the pipe or tube, creating a tight and leak-resistant connection.

These adapters are made from high-quality materials such as stainless steel or brass, which makes them durable and resistant to corrosion, even in harsh environments. They are designed to handle high pressures, up to 10,000 PSI, ensuring that instruments provide accurate readings without risk of failure.

They follow international thread standards including ASME B1.20.1, SAE AS71051, ISO 7-1, and ISO 228, which guarantees compatibility with other equipment and ensures reliable performance in critical systems. This makes them a practical and dependable choice for monitoring and controlling fluids.

The Ball Valve Lever Operated 3-Way Tube OD Side Entry is a high-performance valve designed to control or divert fluid flow in oil and gas piping systems. Its 3-way configuration allows fluid to be routed between multiple tubing lines, making it useful for applications such as flow diversion, sampling, injection systems, or process line bypasses.

The side entry design provides easier access to the ball and internal components for maintenance or inspection, while also allowing compact installation in tight piping layouts. The tube OD connections enable direct attachment to tubing without additional fittings, simplifying assembly, reducing potential leak points, and providing secure, inline connections.

The valve uses a floating ball design to ensure consistent, leak-proof shut-off under high-pressure conditions. Operation is simple and reliable with a quarter-turn lever, providing fast control with low torque. The internally loaded stem with shoulder prevents blowout, and replaceable seats and packings allow maintenance without replacing the entire valve.

The HDI 1522 Choke Position Indicator System is an electronic instrument designed to accurately measure and display the position of choke valves used in oil and gas production. Choke valves regulate the flow of oil, gas, or water from wells by adjusting the degree of restriction in the pipeline, which directly affects pressure control and production rates. The 1522 system provides highly precise position readings in one percent increments, ranging from fully closed (0%) to fully open (100%), enabling better management of well performance and enhanced safety.

This system uses solid-state electronics to convert mechanical valve movement into electronic signals via various potentiometer types—including linear, rotary, and retractable options—making it adaptable to a wide variety of choke valve designs and configurations. The position data is presented on a four-inch liquid crystal display that combines a numeric readout with a linear bar graph, allowing clear and immediate visualization of the choke’s exact position. The display is engineered for visibility from distances up to fifteen feet, suitable for typical field environments.

Powered by an internal, field-replaceable battery with approximately one year of continuous operation, the 1522 system minimizes maintenance requirements and eliminates the need for complex wiring. It also offers optional analog output signals, such as 4-20 mA or 0-1 V, enabling seamless integration with plant control systems, programmable logic controllers, data acquisition systems, or remote display units for centralized monitoring and automation.

The enclosure is constructed from UV-stabilized, impact-resistant polycarbonate and PBT alloy materials to ensure durability in harsh outdoor conditions. It is rated to operate reliably within a wide temperature range from -40°F to 176°F (-40°C to 80°C). The internal electronics are protected by a gasket seal to prevent dust and moisture ingress, maintaining performance and longevity.

Installation flexibility is enhanced through support for cable lengths up to 1,500 feet, allowing the gauge to be mounted in the most accessible or secure locations. Multiple sensor housing options and connector orientations simplify field installation and reduce the need for onsite customization, helping to minimize downtime and installation costs.

The 1522 Choke Position Indicator System delivers accurate, real-time choke valve position information in a robust, easy-to-install package. Its reliable performance, flexible integration capabilities, and low maintenance design support improved flow control, safer operations, and optimized production.

The Double Block and Bleed Valve with Flange x Thread connections and Ball x Ball isolation with Needle Drain is a compact assembly designed to provide dual isolation in oil and gas systems. The two ball valves ensure reliable upstream and downstream shutoff, while the needle drain allows controlled venting, sampling, or pressure release between the isolation points. This design reduces the number of flanged joints and potential leak paths, improving safety and reliability in instrument and process applications.

The valve is available in sizes from ½ inch to 2 inch and pressure classes from 150 to 2500, making it suitable for a wide range of process conditions. It can be manufactured in various materials including SS 316, SS 316L, Duplex, Super Duplex, Hastelloy, Inconel, and Monel, and can be supplied to meet NACE MR-01-75 requirements. The assembly is built to recognized standards including ASME B16.34, API 6D, and ISO 17292 and is tested to ensure proper operation, minimal leakage, and long service life.

This valve is ideal for instrument isolation, gauge protection, chemical injection, sampling connections, and other applications where safe and reliable dual isolation is required. Its compact and integrated design reduces installation complexity, simplifies system layout, and provides a safer and more efficient solution compared to assembling individual valves.