The HDI 2100 Pump Stroke Counter System is an electronic device designed to monitor mud pump performance in oil and gas drilling operations by accurately counting and displaying the number of strokes and stroke rates of up to four pumps simultaneously. Mud pumps play a critical role in circulating drilling fluids (mud) through the wellbore, and monitoring their operation is essential to maintain drilling efficiency, detect malfunctions, and ensure safe operation.

This system provides real-time stroke data updated every second, allowing operators to track pump activity precisely. It consists of a stainless steel control head with an LCD display, a power pack, cables, and sensors (either microswitch or proximity types). The control head can be mounted on a control panel either from the front or back, offering flexibility for installation in existing drilling consoles.

The internal quartz crystal oscillator guarantees accurate stroke counting without drift, meaning the system does not require regular recalibration, reducing maintenance needs. The system is powered by a sealed 3.6V battery designed to last approximately 18 months under continuous operation. Field-replaceable processor boards simplify repair and troubleshooting without needing to replace the entire unit.

Operating in harsh environments common to both land and offshore drilling, the 2100 features a sealed stainless steel case and durable piezoelectric switches for long life even under high vibration conditions. It supports integration with Human Machine Interfaces (HMI) and Programmable Logic Controllers (PLC) through dual sensor outputs, enabling automated monitoring and control within drilling systems.

The stroke rate range covers 11 to 300 strokes per minute, with the total accumulated strokes displayed up to 65,535. Operating temperature ranges from -40°C to 100°C, making it suitable for a wide range of drilling environments. The system’s combination of rugged design, accurate measurement, and flexible installation makes it a reliable tool for real-time mud pump monitoring critical to maintaining drilling safety and operational efficiency.

The Gauge Root Valve Female x Female 1/4” NPT is a small but essential valve used to protect and control pressure instruments, like gauges and transmitters, in fluid or gas systems. Its female x female connection allows it to connect directly to two male-threaded fittings, making installation simple and reducing the risk of leaks.

This valve can handle pressures up to 6000 PSI and operates safely across a wide temperature range. The internal stem is designed with a back seat and the packing is placed below the threads, keeping the threads protected from the process media. A self-centering, non-rotating tip ensures a tight seal every time, preventing leaks.

It also features a removable “T” handle for easy turning with low effort, smooth rolled threads for long-lasting use, and a dust cap to prevent dirt or debris from entering the valve. Each valve is factory tested with nitrogen at 1000 PSI to ensure it seals correctly and operates reliably. This type of valve is ideal for isolating and protecting pressure instruments in chemical, oil and gas, and industrial processes.

The Ball Valve Lever Operated 3-Way Tube OD Side Entry is a high-performance valve designed to control or divert fluid flow in oil and gas piping systems. Its 3-way configuration allows fluid to be routed between multiple tubing lines, making it useful for applications such as flow diversion, sampling, injection systems, or process line bypasses.

The side entry design provides easier access to the ball and internal components for maintenance or inspection, while also allowing compact installation in tight piping layouts. The tube OD connections enable direct attachment to tubing without additional fittings, simplifying assembly, reducing potential leak points, and providing secure, inline connections.

The valve uses a floating ball design to ensure consistent, leak-proof shut-off under high-pressure conditions. Operation is simple and reliable with a quarter-turn lever, providing fast control with low torque. The internally loaded stem with shoulder prevents blowout, and replaceable seats and packings allow maintenance without replacing the entire valve.

Hex Reducing Couplings Female NPT are precision pipe fittings designed to connect two pipes of different sizes while maintaining a secure, leak-tight connection. The female NPT threads provide a tapered seal that ensures a tight fit when connected to a male NPT thread, making them suitable for high-pressure systems up to 10,000 PSI. The hex shape of the coupling allows for easy tightening with standard tools, providing both convenience and reliability during installation.

Reducing couplings are specifically used when there is a need to transition between different pipe sizes in a system, allowing for flexibility in design and modification of existing pipelines. They help maintain proper flow rates, pressure, and system integrity without the need for custom fittings. This makes them essential in oil and gas systems where varying pipe sizes are common.

These couplings are manufactured from high-quality materials and are compliant with recognized standards, including ASME B1.20.1, SAE AS71051, ISO 7-1, and ISO 228, ensuring consistency, traceability, and durability in demanding applications. Hex Reducing Couplings Female NPT are ideal for situations where space is limited and a reliable connection between different pipe sizes is required, supporting both operational safety and system efficiency.

The 3 Valve Manifold T Type – Pipe to Flange is specifically engineered to connect impulse lines to differential pressure transmitters, ensuring accurate measurement and reliable operation in industrial systems. Its T-type configuration features two block valves, one equalizer valve, and vent/test ports, allowing operators to isolate the transmitter, equalize pressure, and perform maintenance or calibration safely without disrupting the overall process. This setup is particularly useful in oil and gas, petrochemical, and process control applications where continuous operation is critical.

The manifold is built with 1/2” Female NPT Pipe to Flange connections set on 54mm (2-1/8”) centers, providing standardized and secure interfacing with pressure transmitters. High-quality construction includes metal-to-metal body and bonnet seals to withstand pressures up to 6000 PSI and temperatures ranging from -50°C to 230°C, with higher temperature ratings available using graphite materials. The design ensures leak-free performance through features such as self-centering, non-rotating valve tips, back-seated stems for added security, and rolled threads for smooth operation.

Additional operational benefits include easily adjustable gland retainers for maximum packing stability, removable T-handles for low-torque operation, and dust caps to protect actuating threads. Each valve is 100% factory tested, with traceable heat codes, and meets rigorous standards including ASME B16.34, MSS-SP-99, and ASME B31.3, making the manifold a robust and reliable solution for high-pressure industrial applications.