The HDI 2100 Pump Stroke Counter System is an electronic device designed to monitor mud pump performance in oil and gas drilling operations by accurately counting and displaying the number of strokes and stroke rates of up to four pumps simultaneously. Mud pumps play a critical role in circulating drilling fluids (mud) through the wellbore, and monitoring their operation is essential to maintain drilling efficiency, detect malfunctions, and ensure safe operation.

This system provides real-time stroke data updated every second, allowing operators to track pump activity precisely. It consists of a stainless steel control head with an LCD display, a power pack, cables, and sensors (either microswitch or proximity types). The control head can be mounted on a control panel either from the front or back, offering flexibility for installation in existing drilling consoles.

The internal quartz crystal oscillator guarantees accurate stroke counting without drift, meaning the system does not require regular recalibration, reducing maintenance needs. The system is powered by a sealed 3.6V battery designed to last approximately 18 months under continuous operation. Field-replaceable processor boards simplify repair and troubleshooting without needing to replace the entire unit.

Operating in harsh environments common to both land and offshore drilling, the 2100 features a sealed stainless steel case and durable piezoelectric switches for long life even under high vibration conditions. It supports integration with Human Machine Interfaces (HMI) and Programmable Logic Controllers (PLC) through dual sensor outputs, enabling automated monitoring and control within drilling systems.

The stroke rate range covers 11 to 300 strokes per minute, with the total accumulated strokes displayed up to 65,535. Operating temperature ranges from -40°C to 100°C, making it suitable for a wide range of drilling environments. The system’s combination of rugged design, accurate measurement, and flexible installation makes it a reliable tool for real-time mud pump monitoring critical to maintaining drilling safety and operational efficiency.

The Gauge Root Bleed Valve with vent tube and handle is a high-pressure valve designed to provide safe venting and pressure release in industrial and oil and gas systems. It is typically installed in high-pressure piping where pressure gauges or instruments are connected, allowing operators to isolate and safely bleed off pressure for maintenance, calibration, or inspection. The vent tube directs released media away from the operator, reducing the risk of injury or contamination, while the handle provides easy and precise manual operation.

This valve is rated for 6000 PSI standard working pressure, with higher pressures available on request, and is constructed with a metal-to-metal body and bonnet seal for reliable sealing at high temperatures and pressures. It features a backseat stem for added security, a self-centering, non-rotating tip to ensure leak-free performance, and a simple adjustable gland retainer to maintain packing stability over time.

Factory testing includes pneumatic tests with nitrogen at 1000 PSI to verify seat and packing integrity, with a maximum allowable leak rate of 0.1 sec/min. The valve materials can be supplied in stainless steel or other corrosion-resistant alloys and are compatible with NACE MR 01-75 standards. Heat code traceability ensures quality control and material verification for critical applications.

This valve is essential for safely isolating and venting pressure from instruments, gauges, or process line.

Close Nipples Male NPT are precision pipe fittings designed to connect two female NPT threaded pipes in oil and gas and process systems. Their short, compact design allows installation in tight spaces while providing a reliable and leak-tight connection. Manufactured from high-quality materials such as stainless steel, brass, or carbon steel, they offer corrosion resistance and durability for demanding industrial environments.

The fittings are produced with burr-free internal surfaces to ensure smooth flow and minimize pressure drop. All threads are tapered in accordance with ASME B1.20.1 and SAE AS71051 standards, allowing secure engagement and leak-free sealing when used with appropriate thread sealants. Close Nipples are suitable for instrumentation lines, pipelines, and other fluid or gas transfer systems where precise alignment and compact installation are required.

They are rated for pressures up to 10,000 PSI, depending on material and size, and are marked with manufacturer, size, material, and heat code for traceability. The fittings are thoroughly cleaned to remove oils, grease, and loose particles, ensuring safe use in sensitive applications. Their simplicity, high-pressure capability, and space-saving design make them a reliable choice for critical connections in oil and gas operations.

The Tube Fittings Bulkhead Male Connector NPT Thread is a specialized fitting designed to pass tubing securely through panels, enclosures, or bulkheads while maintaining a reliable, leak-tight seal. It is suitable for high-pressure applications up to 6000 PSI and is manufactured according to ASME B16.34, MSS-SP-99, and ASME B31.3 standards, ensuring safety, reliability, and compatibility with industrial systems.

Its bulkhead design allows the tubing to be firmly supported at the barrier, reducing stress on the tubing, preventing vibration-induced leaks, and providing consistent sealing performance under pressure, vacuum, or dynamic conditions.

The NPT male thread enables direct connection to piping, valves, or other threaded components, making installation straightforward and versatile. Precision-machined components ensure that ferrules deform correctly for an optimal seal, while silver-plated threads reduce friction and minimize galling during assembly. Case-hardened ferrules and a robust body material provide durability under repeated assembly or exposure to high vibration, thermal cycling, or corrosive environments.

The design also allows for easy disconnection and retightening without compromising the seal, providing flexibility for maintenance or system changes. Tubing must be properly inserted to the shoulder of the fitting body to ensure maximum sealing efficiency, emphasizing that tubing selection and handling are integral to optimal performance.

Overall, this fitting provides a reliable, high-performance solution for routing tubing through barriers in demanding industrial environments, combining ease of installation, high-pressure capability, and long-term durability with precision engineering suitable for critical oil and gas or process applications.

The HDI 2522 Choke Position Indicator System is a 4-inch solid-state electronic device used to precisely monitor the position of chokes in oil and gas operations. It provides position readings in 1% increments from fully closed (0%) to fully open (100%). The system supports a variety of choke types by interfacing with linear, rotary, or retractable potentiometers, making it adaptable to different choke designs commonly used in the industry.

This indicator eliminates the need for pneumatic air lines traditionally used for position sensing, improving reliability and reducing maintenance requirements. The gauge features a liquid crystal display (LCD) with both a numeric readout and an analog bar graph for quick visual interpretation of choke position. It includes a low battery indicator to ensure continuous operation.

The system is battery powered with a field-replaceable 3.6 Vdc power pack rated for one year of continuous operation. The internal battery powers the gauge electronics but not optional 4-20mA output loops. The 2522 supports up to two additional slave gauges for remote position displays, allowing flexible monitoring setups across control rooms.

Its robust, impact-modified polycarbonate/PBT alloy case is UV stabilized and sealed with gaskets to protect the electronics. The device operates within a temperature range of -40°F to 176°F (-40°C to 80°C) and is suitable for harsh oilfield environments.

Installation is straightforward, with recommended cable lengths up to 1,500 feet between the gauge and potentiometer, and customizable cable options available to fit specific site needs. Each system is factory matched and serialized, supplied with a signed calibration certificate, ensuring accuracy to within ±1% full scale.

Overall, the 2522 system provides a reliable, accurate, and low-maintenance solution for real-time choke position monitoring, enhancing operational control and safety in oil and gas production.

The R Type 2 Valve Manifold Integral Mount 1/2” Female NPT is a compact and robust solution for connecting impulse lines directly to pressure transmitters or gauges. It features a simple two-valve arrangement that allows operators to block process pressure, safely bleed trapped pressure, and calibrate transmitters without the need for additional piping. This configuration ensures quick and efficient maintenance and reduces potential leak points.

Its integral mount design allows the manifold to be attached directly to the transmitter, eliminating the need for extra brackets or complex assemblies. This not only saves space but also provides a secure and stable connection, which is particularly useful in oil and gas applications where reliability under high-pressure conditions is critical.

The manifold is constructed with a metal-to-metal body and bonnet seal to handle pressures up to 6000 PSI, with higher pressure options available upon request. It is fully factory tested for seat and packing leakage, and materials can be supplied to meet NACE MR 01 75 standards. The R Type is suitable for a wide temperature range and is designed to provide smooth operation, long-term durability, and leak-free performance even in demanding field conditions.

The HDI 3200 MGS Differential Monitoring System is a battery-powered, stand-alone device designed to monitor critical pressures and temperature in Mud Gas Separator operations within oil and gas drilling environments. It measures and displays the differential pressure between the liquid seal and mud gas pressure, along with monitoring the mud temperature. These measurements are essential for maintaining safe and efficient separator function, ensuring proper gas-liquid separation, and preventing equipment damage or hazardous conditions.

The system uses accurate and reliable pressure and temperature gauges, with pressure readings displayed in 1 PSI increments. It supports alternate engineering units to meet user preferences or site requirements and provides a 4-20mA output for integration with local or remote monitoring and control systems.

The enclosure is made of a durable polycarbonate/PBT alloy that is impact-resistant and UV stabilized, suitable for harsh field conditions including exposure to sunlight, moisture, and rough handling. Its compact, modular design allows for easy installation and maintenance.

The 3200 MGS Differential Monitoring System is essential in drilling operations for continuously monitoring pressure differences and temperature within Mud Gas Separators. This helps ensure the separator is functioning correctly by preventing gas or liquid buildup that could lead to equipment damage or unsafe conditions. By providing real-time data, the system supports safer drilling processes, reduces downtime, and helps maintain optimal performance in challenging well conditions.