The HDI 2100 Pump Stroke Counter System is an electronic device designed to monitor mud pump performance in oil and gas drilling operations by accurately counting and displaying the number of strokes and stroke rates of up to four pumps simultaneously. Mud pumps play a critical role in circulating drilling fluids (mud) through the wellbore, and monitoring their operation is essential to maintain drilling efficiency, detect malfunctions, and ensure safe operation.

This system provides real-time stroke data updated every second, allowing operators to track pump activity precisely. It consists of a stainless steel control head with an LCD display, a power pack, cables, and sensors (either microswitch or proximity types). The control head can be mounted on a control panel either from the front or back, offering flexibility for installation in existing drilling consoles.

The internal quartz crystal oscillator guarantees accurate stroke counting without drift, meaning the system does not require regular recalibration, reducing maintenance needs. The system is powered by a sealed 3.6V battery designed to last approximately 18 months under continuous operation. Field-replaceable processor boards simplify repair and troubleshooting without needing to replace the entire unit.

Operating in harsh environments common to both land and offshore drilling, the 2100 features a sealed stainless steel case and durable piezoelectric switches for long life even under high vibration conditions. It supports integration with Human Machine Interfaces (HMI) and Programmable Logic Controllers (PLC) through dual sensor outputs, enabling automated monitoring and control within drilling systems.

The stroke rate range covers 11 to 300 strokes per minute, with the total accumulated strokes displayed up to 65,535. Operating temperature ranges from -40°C to 100°C, making it suitable for a wide range of drilling environments. The system’s combination of rugged design, accurate measurement, and flexible installation makes it a reliable tool for real-time mud pump monitoring critical to maintaining drilling safety and operational efficiency.

The Gauge Root Valve Bleed Valve with Vent Screw is designed for oil and gas applications where controlled pressure release is critical. It is installed on pressure gauges and instrumentation lines to provide a safe and easy way to vent trapped pressure. The vent screw allows operators to gradually release pressure without removing the valve, reducing the risk of sudden pressure surges that could damage equipment or compromise safety.

This valve is rated for 6000 PSI standard working pressure, with higher pressures available on request. It is built to ASME B16.34 standards and produced under ISO 9001, PED, and ATEX quality systems, ensuring reliability and compliance with industry requirements. The design includes a metal-to-metal seal for high-pressure and temperature applications, a durable vent screw that prevents leakage, and easy operation even in confined spaces. Its construction allows for long-term durability and minimal maintenance, providing safe and accurate operation for critical oil and gas instrumentation systems.

Close Nipples Male NPT are precision pipe fittings designed to connect two female NPT threaded pipes in oil and gas and process systems. Their short, compact design allows installation in tight spaces while providing a reliable and leak-tight connection. Manufactured from high-quality materials such as stainless steel, brass, or carbon steel, they offer corrosion resistance and durability for demanding industrial environments.

The fittings are produced with burr-free internal surfaces to ensure smooth flow and minimize pressure drop. All threads are tapered in accordance with ASME B1.20.1 and SAE AS71051 standards, allowing secure engagement and leak-free sealing when used with appropriate thread sealants. Close Nipples are suitable for instrumentation lines, pipelines, and other fluid or gas transfer systems where precise alignment and compact installation are required.

They are rated for pressures up to 10,000 PSI, depending on material and size, and are marked with manufacturer, size, material, and heat code for traceability. The fittings are thoroughly cleaned to remove oils, grease, and loose particles, ensuring safe use in sensitive applications. Their simplicity, high-pressure capability, and space-saving design make them a reliable choice for critical connections in oil and gas operations.

The Gauge Root Valve Male x Female 1/4” NPT is designed to provide reliable isolation and control for pressure measurement instruments in chemical, petrochemical, and oil and gas applications. It allows a secure connection between the process line and pressure gauges, ensuring accurate readings while preventing backflow and leakage. This size is commonly used where compact instrumentation connections are needed, offering precise control in tight piping configurations.

The valve is constructed and tested according to ASME B16.34 for pressure and temperature ratings and complies with ISO 9001, PED, and ATEX standards, confirming quality and suitability for use in hazardous or pressurized environments. It has a standard working pressure of 6000 PSI, with higher pressures available upon request. The metal-to-metal body and bonnet seal ensures high-pressure and temperature performance, and the self-centering, non-rotating stem tip provides consistent shutoff for leak-free operation.

Additional design features include a simple, adjustable gland retainer for stable packing, a back seat for added security, a removable T-handle for low torque operation, and a dust cap to protect the stem from contamination. All valves are 100% factory tested for seat and packing leakage using nitrogen gas at 1000 PSI, ensuring reliable performance. This valve is ideal for isolating and protecting pressure measurement instruments.

The 2 Valve Manifold T Type – Pipe to Flange 1/2” Female NPT is designed to provide a reliable and compact solution for connecting impulse lines to pressure transmitters and gauges. This manifold allows operators to safely isolate instruments from the process for maintenance, calibration, or testing, without the need to shut down the system. The T-type configuration features two valves that control flow to and from the instrument, enabling efficient block, bleed, and vent operations.

The pipe-to-pipe design ensures a direct connection to the piping system, which reduces potential leak points and simplifies installation. It is suitable for high-pressure applications, with a standard working pressure of 6000 PSI and options available for higher pressures. The manifold is built with a metal-to-metal body and bonnet seal for enhanced durability and temperature resistance, with materials that can comply with NACE MR 01 75 standards for corrosion resistance.

Additional features include a removable T-handle for low-torque operation, self-centering non-rotating stems for consistent shutoff, and a dust cap to prevent contamination. Packing is positioned below the stem threads to isolate the threads from the process media, and the stem’s rolled threads provide smooth operation and long life. The manifold is 100% factory tested for leakage and performance, ensuring reliable operation in critical oil and gas applications.

The 2 Valve Manifold H Type Flange to Flange is designed for use in the oil and gas industry to connect impulse lines and transmitters. Its simple two-valve configuration allows operators to perform essential tasks such as blocking, bleeding, and calibrating static pressure transmitters or gauges with ease. This design ensures accurate and reliable measurement while minimizing the risk of leaks or process interruptions.

The H Type manifold features a metal-to-metal body and bonnet seal, which provides a secure seal under high pressure and temperature conditions, eliminating the need for O-ring seals. The valves are designed with a self-centering, non-rotating tip to provide consistent positive shutoff and reduce wear on the packing. The stem includes a back seat for added safety, and a removable T-handle ensures smooth operation with low torque. A dust cap protects the stem from contamination, and rolled threads improve durability and ease of operation.

These manifolds are manufactured to meet ASME B16.34 standards for pressure-temperature ratings and are type tested to MSS-SP-99. They have a standard working pressure of 6000 PSI, with higher pressures available upon request. Materials can be supplied in accordance with NACE MR 01 75, and temperature ratings range from -50°C to 230°C, or up to 500°C with graphite. Every valve is factory tested for leakage and performance, and heat code traceability ensures quality and reliability. 

Integral Bonnet Tube OD needle valves feature a one-piece construction where the bonnet is integrated with the valve body, eliminating welded joints and providing enhanced strength and safety. This design ensures durability and reliable performance in high-pressure applications, minimizing the risk of leaks or failures.

The Tube OD connections allow secure attachment to tubing while providing precise flow control, making these valves ideal for instrumentation lines, pressure measurement, and process control systems. The design supports consistent, repeatable shut-off and smooth operation, even under demanding conditions.

These valves are particularly suitable for oil and gas applications where high-pressure resistance, leak-free performance, and ease of maintenance are critical. Additional features such as rolled stem threads and mirror-finished stems reduce wear, lower operating torque, and extend service life, ensuring dependable operation in both standard and critical environments.

The HDI 2522 Choke Position Indicator System is a 4-inch solid-state electronic device used to precisely monitor the position of chokes in oil and gas operations. It provides position readings in 1% increments from fully closed (0%) to fully open (100%). The system supports a variety of choke types by interfacing with linear, rotary, or retractable potentiometers, making it adaptable to different choke designs commonly used in the industry.

This indicator eliminates the need for pneumatic air lines traditionally used for position sensing, improving reliability and reducing maintenance requirements. The gauge features a liquid crystal display (LCD) with both a numeric readout and an analog bar graph for quick visual interpretation of choke position. It includes a low battery indicator to ensure continuous operation.

The system is battery powered with a field-replaceable 3.6 Vdc power pack rated for one year of continuous operation. The internal battery powers the gauge electronics but not optional 4-20mA output loops. The 2522 supports up to two additional slave gauges for remote position displays, allowing flexible monitoring setups across control rooms.

Its robust, impact-modified polycarbonate/PBT alloy case is UV stabilized and sealed with gaskets to protect the electronics. The device operates within a temperature range of -40°F to 176°F (-40°C to 80°C) and is suitable for harsh oilfield environments.

Installation is straightforward, with recommended cable lengths up to 1,500 feet between the gauge and potentiometer, and customizable cable options available to fit specific site needs. Each system is factory matched and serialized, supplied with a signed calibration certificate, ensuring accuracy to within ±1% full scale.

Overall, the 2522 system provides a reliable, accurate, and low-maintenance solution for real-time choke position monitoring, enhancing operational control and safety in oil and gas production.